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Cotton-Fiberglass Composite Makes Lightweight RV Countertops

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Cotton-Fiberglass Composite Makes Lightweight RV Countertops
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The technique is very similar to the sort of moldless composite work Burt Rutan pioneered in aircraft use. The fiber-reinforced plastic is formed around a positive ‘buck’ that remains inside the final part, adding stiffness and some backing. Unlike Rutan’s designs, which used pure Styrofoam inside, [Whitburn] is using a sandwhich of two layers of thin ply (3.6 mm) with XPS foam in between.

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Original publisherHackaday
Canonical URLhttps://hackaday.com/2026/08/10/cotton-fiberglass-composite-makes-lightweight-rv-countertops/
Publication timeMon, 10 Aug 2026 23:00:30 +0000
Retrieval time2026-08-10T23:05:43.139Z
Last seen2026-08-10T23:05:43.139Z
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Basis: Derived from the published RSS/Atom feed. Contact: [email protected]. Reviewed: 2026-07-24.

Opening excerpt (first ~120 words) tap to expand

Cotton-Fiberglass Composite Makes Lightweight RV Countertops No comments by: Tyler August August 10, 2026 Title: Copy Short Link: Copy You’ve seen fiber-reinforced-plastic before, no doubt, but perhaps never quite like in this video by [Whitburn Studio]: it’s still got the usual resin, but instead of glass or carbon fibers, he’s using printed Japanese cotton to create strong, lightweight and good looking parts for the interior of his RV– specifically the countertops. The technique is very similar to the sort of moldless composite work Burt Rutan pioneered in aircraft use. The fiber-reinforced plastic is formed around a positive ‘buck’ that remains inside the final part, adding stiffness and some backing.

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